Stable super strength structural casting
- Test and analyze by using the most advanced finite element method and utilizing the pressure distribution of the computer simulation structure, the vibration source analysis and design changes, the structure location and other important mechanical and physical change factors in order to ensure that the design of all mechanical parts is improved to the optimum.
- Although the cost of iron castings is higher, Gamma adheres to use of the iron castings to manufacture the main components as the damping capacity of the iron castings is ten times higher than the steel castings. The reinforcing ribs are also arranged in Gamma iron castings in order to minimize the distortion and maximize the damping capacity. In addition, all Gamma iron castings are thoroughly inspected to ensure there is no crack before and after machining.
- The main machine platform components are integrated into a strong foundation, low center of gravity bed body and 30 degree saddle design to provide a very stable base for the head, cutter tower and tail seat.
- Two axis adopt across the rail support, which can realize the rapid and efficient processing, the machine within the broad space for the operator can easily change the cutting tool and the clamping jaw, with high rigidity of structure, create a small floor space, high precision and high stability of the multi-function machine.
High precision roller guideway
- Each linear guideway uses the quenched steel linear guideway, which is preloaded to achieve the zero clearance and the full load capacity in each direction.
- XZ axis precision linear roller guideway (35mm)
High Precision C3 Ball Screw
- The back clearance free, low noise and steady temperature rising control high-precision ball screw is used and is parallel to the guide rail through the precision measurement. The preloaded precision nut eliminates the back clearance.
- Adopt the spindle which has high speed, high rigidity and high precision density, the head stock is processed by FC-30 casting, with wide base, to reduce the center of gravity of the machine, and increase the rigidity of the machine.
30 degree saddle
- 30 degree saddle structure designing, able to withstand heavy cutting, and easy for operators to up and down workpiece and smooth chip removal.
Heavy cast iron base
- The high strength structure formed in one piece increases the mechanical rigidity, the weight of the bed and the thickness of the structure are enough to bear the cutting load.
- Hydraulic system unit：High precision hydraulic system has high efficiency and low temperature lifting effect. The rotary oil pressure cylinder is equipped with a check valve to prevent the pressure drop caused by power failure.
- Heat exchanger：The heat exchanger is used in the electrical box to ensure that the heat in the electrical box is extracted rapidly to maintain the temperature in the box and stabilize the operation of control system
- Automatic Lubricating System：The positive displacement point-to-point lubrication is used to ensure that the lubricating oil is filled into each oil inlet and uniformly distributed on the machine.
- Movable handwheel：The movable handwheel device is used, being convenient to operate and set.
- Work light：One explosion-proof light is reasonably arranged on the two sides of the machine to fully ensure adequate lighting and protect the eyes from strong light.
- Chain-type chip removal machine：Chain-type chip removal machine handle all kinds of chip, high delivery efficiency, transport speed selection range. The integrated chain plate has high precision, accurate precision and stable movement. Torsion limitation setting can effectively reduce the damage caused by improper operation.
- Servo turret：Tool disk rotate and segmentate with a special type of servo motor, tool change fast, and not disorderly tool.
- Tricolour light：The tricolour light is arranged at the conspicuous position of the machine. When the machine is out of order, the tricolour light gives warning to the operator.
- Coolant tank：The linear coolant tank is easy to maintain, and the use of high - pressure water - flushing motor can improve the chip and cooling effect.
Servo turret：The internal mechanism of the turret is designed with parallel CAM.The segmentation Angle is accurate and the tool changing speed is fast.
- Programmable tail stock：Lathe tailstock ontology for high rigidity structure cast iron casting and the tailstock slide directly in the base orbit, provide the tailstock large enough to support intensity, high precision Morse taper pull center, can offer unparalleled high rigidity. The tailstock can be driven on the track by the bed saddle by the connecting shaft. The expansion of the connecting shaft and the loose clamp of the tail seat can be realized by programming.
- Air conditioner cooler for electrical cabinet：The installation of air conditioner cooler can keep the temperature in the electrical cabinet constant to effectively stabilize the operation of control system.
- Programmable tail stock：Manual and automatic tool measurement system, can set tool coordinate position detection, tool damage detection, tool tip abrasion detection, by the screen display correction function, improve working efficiency.
- Automatic robot：The automatic lathe workpiece loader can design fixture according to different workpieces, which has high universality, and can realize near impersonal production.
- Bar feeder：Improve the efficiency and automation of the equipment with continuous circulating processing bar.
- Automatic safety lock：The safety door interlocking device adopts the individualized design to protect the personal safety to the maximum extent and prevent the moving parts from causing injuries to the users.
- Oil-water separator：The oil-water separator separates the oil from the mixture in the event of oil-water mixing, and ensures the quality of cutting fluid. The recovered oil can be reused to save the cost.
- Energy-saving and environment-friendly mist collector：It has high filter efficiency and statically filters; it is stable and reliable, and has high maintenance cost and low noise; it has high safety, no spark, no high voltage risk and vulnerable components; it can rapidly collect and capture the oil mist and dust and greatly improves the working quality of the machine.
|Max.Swing Diameter Over Front Apron||Φ520|
|Max.Swing Diameter Over Saddle||Φ300|
|Standard Turning Diameter||Φ169|
|Control system||FANUC||SIEMENS 828D|
|Spindle motor||bil8/12000 （7.5/11KW）||1PH8107（9/15KW）|
|Spindle Drive Ratio||5:6|
|Spindle Drive System||Direct Belt Drive|
|Hole through spindle||Φ56|
|Diameter of spindle bearing (mm)||Φ80|
|Ball screw||XZ Φ32 P10, C3|
|Slide way type||X/Z:linear ball guideway:35precision|
|Turret type||Servo Turret|
|Stations||12T(Opposite Width Of Plate 316mm)|
|Indexing Drive Motor||ECMA-CA0807ZS（0.75KW）|
|Tool changing time(T-T)(sec)||Servo：0.26sec.Adjust/0.7sec.180°Degrees|
|OD Tool Shank Size mm||□20|
|ID Tool Shank Size||Φ32|
|Quill Center Taper||MT-4|
|Tail Ttock Base Travel||200|
|Auto lubrication system||Pressurised positive displacement automatic oiler, automatically and uniformly distributing the lubricating oil|
|Chip removal machine||Chain-type Chip Removal|
*2. For spindle motors and servo motors, β motors are optional. Contact the business agent of our company.
*3. Other type spindles and control systems can be custom-made.